List of items checked on annual / 100 hr. inspection
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Propeller Group |
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2. Inspect blades for nicks and cracks. |
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3. Inspect hub for cracks and corrosion. |
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4. Check for grease and oil leaks. |
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5. Check mounting bolts and safety. |
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6. Constant speed-check blades for tightness. |
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7. Constant speed-remove prop, remove sludge. |
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8. Lubricate as per manual. |
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9. Inspect complete assembly. |
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10. Replace spinner |
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ENGINE GROUP |
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1. Remove engine cowls |
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2. Clean cowling, check for cracks, missing fasteners, etc.. |
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3. Compression check: /80 #1
#2 #3
#4 #5 #6 |
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4. Drain oil |
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5. Check oil screens and clean |
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6. Replace oil filter element |
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7. Check oil temp sender unit for leaks and security |
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8. Clean and check oil radiator fins |
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9. Remove and flush oil radiator |
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10. Check and clean fuel screens |
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11. Drain carburetor |
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I2. Service fuel injector nozzles |
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13. Check fuel system for leaks |
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14. Check oil lines for leaks and security |
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15. Check fuel lines for leaks and security |
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16. Service air cleaner |
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17. Check induction air and heat ducts |
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18. Check condition of carb. heat box |
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19.Check mag. points for proper clearance. |
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20. Check breaker felts for lubrication |
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22. Check distributor block for cracks, burned areas, corrosion, height of contract springs |
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23. Check ignition harness and insulators |
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24. Check mag to engine timing: |
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25 Service or replace spark plugs |
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26. Check condition of generator or alternator |
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27. Check condition of starter |
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28. Check condition and tension of drive belts |
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29. Check hydraulic pump and strainer |
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30. Check vacuum pump and lines |
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31. Inspect exhaust stacks, gaskets, etc. |
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32. Inspect muffler and shrouds |
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33. Check engine baffles |
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34. Check breather tube for obstructions, security |
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35. Check crankcase for leaks, cracks, etc. |
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36. Check engine mounts for cracks, loose mounts. |
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37. Check engine mount bushings. |
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38. Check firewall seals |
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39. Check throttle, carb heat, mixture, and prop governor controls for travel and operating condition. |
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40. Check cowl flap condition and operation |
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41. Inspect engine for general condition, loose parts, chafing, proper safeties, proper installation, etc.. |
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42. Fill engine with oil |
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43. Clean engine |
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44. Lubricate all controls |
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45. Reinstall engine cowl |
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C CABIN GROUP |
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1. Inspect cabin doors for damage and operation |
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2. Check windows for general condition |
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3. Check upholstery for general condition |
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4. Check seats, seat belts, and mountings |
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5. Check trim operation |
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6. Check flap operation |
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7. Check fuel selector valve operation |
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8. Check operation of fuel drain |
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9. Check landing, navigation, cabin, and instrument lights. |
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10. Check rudder pedals |
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11. Check brake cylinders for operation and leaks |
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12. Check brake fluid level |
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13. Check control wheels, column, pulleys, cables |
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14. Check instruments, lines, and attachments |
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15. Service filters for gyro instruments |
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16. Check condition in genera! Under panel for loose wires. Loose equipment. Chafing, etc. |
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17. Check condition of heater controls and ducts, air vents, and air conditioning ducts. |
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18. Lubricate controls |
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19. Check condition of instrument panel shock mounts |
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20. Check altimeter calibration |
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D. FUSELAGE AND EMPENNAGE GROUP |
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1. Remove inspection plates and panels |
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2. Check general condition on aircraft skin |
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3. Check baggage door(s) latches, and hinges |
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4 Service battery |
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5. Check bulkheads and stringers for damage |
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6. Check wiring for damage and security |
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7. Check security of all lines (fuel. hydraulic. etc.) |
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8. Check cables turnbuckles, guides, and pulleys for safeties, Damage and operation. |
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9. Check radio antennas for mounting and electrical Connections. |
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10. Check rotating beacon or strobes for security and operation |
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11. Check empennage surfaces for damage |
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12. Check rudder hinges, horn, and attachments |
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13. Check vertical fin attachments |
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14. Check elevator or stabilator hinges, horn, and attachments |
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15. Check horizontal stabilizer attachments |
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16. Check Trim mechanism |
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17. Service hydraulic and brake systems |
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18 Service cabin heater |
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19. Lubricate as per manual |
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20. Re-install inspection plates and panels |
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E. WING GROUP |
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1. Remove inspection plates and fairing |
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2. Check surfaces and tips for damage loose rivets. etc. |
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3. Check ailerons, hinges, cables, pulleys, and bell cranks for damage and operation |
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4. Check flaps for damage and operation |
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5. Check fuel tank for leaks and water |
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6. Check fuel tank vents |
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7. Fuel tanks marked for octane and capacity |
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8. Check wing attachment bolts |
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9. Check pitot tube for security |
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10. Check stall warning indicator for operation |
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11. Lubricate as per manual |
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12. Re-install inspection plates and fairings |
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13. Put airplane on jacks |
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14. Check tires for wear and damage |
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15. Remove wheels for cracks, corrosion, broken bolts |
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16. Check tire pressure Nose________ |
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5. Check brake linings and drum or disc |
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6. Check brake lines for security and condition |
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7. Check oleo struts for leaks and scoring |
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8. Check gear forks, torque links, etc. for general condition. |
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9. Check gear attachment bolts |
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10. Check nose gear steering control and travel |
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11. Check shimmy dampener |
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12. Check ear doors and attachments |
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13. Retract gear, check for proper clearances and operation |
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14. Check warning horn and lights |
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15. Check safety "squawk" switch |
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16. Check oleo fluid level and air pressure |
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17. Inspect all hydraulic lines and electrical wires for security, routing and general condition |
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18. Lubricate as per manual |
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19. Remove airplane from jacks |
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G. OPERATIONAL INSPECTION |
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7. Check electronic equipment operation |
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8. Check air conditioner operation |
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9. Check parking brake |
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10. Check oil pressure and temperature |
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11. Check manifold pressure |
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12. Check alternate air |
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13. Check propeller smoothness |
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14. Check prop governor action |
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15. Check mag RPM variation |
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LEFT
ENGINE |
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16. Check static RPM |
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17. Check idle RPM |
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18. Check mag switch operation |
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19. Check throttle and mixture operation |
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20. Check idle mixture |